Industrial photobioreactor platform

Modular bioreactors for stable microalgae cultivation at scale.

Our engineering systems are built for controllable process conditions, phased expansion, and consistent culture quality.

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What we engineer

End-to-end algae production infrastructure for industrial execution.

LGEM Greece develops integrated photobioreactor platforms that combine cultivation hardware, automation, and operating logic into one coherent production environment.

The system is modular by design, so you can expand from pilot operations to high-capacity facilities through staged upgrades, not full redesigns.

We focus on process stability in real operating conditions, including sensitive strains that require tighter control of light, circulation, and sanitation.

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Production value

Industrial-first architecture rather than laboratory shortcuts.
Continuous improvement based on real operating feedback.
One modular scaling path: section -> module -> complex.
Configurations for pilot, line, and full-site deployment.

Three configuration levels

The system grows through unified blocks, so scaling does not require redesigning from scratch.

Section

5 mini-pools in a base configuration

A standalone production block for pilot batches, new recipe launches, and building the first stable cultivation line.

Optimal entry point for pilot or local production.

Cultivation suspension volume 4,000 L
Number of LED lamps 45 units
Installation footprint 7 m2

Module

8 sections in one controlled loop

A scalable industrial node with unified operations, predictable output, and controlled culture quality.

Core production module for a regular commercial cycle.

Cultivation suspension volume 32,000 L
Number of LED lamps 360 units
Installation footprint 56 m2

Complex

4-6 modules for industrial scale

A full production site for large contracts, with all modules integrated into one operating, maintenance, and energy-balance system.

Configuration for strategic production growth.

Cultivation suspension volume 128,000-192,000 L
Number of LED lamps 1,440-2,160 units
Installation footprint 416-624 m2

R&D and refinement

We iterate on layout, lighting profiles, service access, and control scenarios to improve process stability.

Flow geometry optimization inside cultivation pools.
More accurate LED phytolight profiles.
Simplified service operations and maintenance access.
Component standardization for faster installation.

Project workflow

1. Technical brief and target KPI definition.
2. Engineering estimate and modular configuration.
3. Site preparation, installation, and commissioning.
4. Start-up support and operating mode optimization.

Planning a launch or a capacity upgrade?

Send your request and we will prepare an initial technical estimate for your scenario.

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